New Factory
New Factory
High standard injection molding factory landing service provider
New injection molding factories often encounter four major pitfalls
Does your factory face these issues
  • Self planning is not professional

  • Excessive spending on secondary renovation

  • Chaotic layout and low efficiency

  • Large waste of comprehensive energy consumption

The value of professional planning
Factory planning helps you get things right in one go!
Traditional factory planning
  • Decision making relies on experience and lacks systematic knowledge support
    Lack of systematic knowledge in space, processes, engineering, and compliance, decision-making is mostly based on personal experience or boss's whims.
  • Low proportion of early planning determines the core cost of the project
    The initial planning investment only accounts for 1% -5% of the total project investment, but it determines over 70% of the final cost. Professional planning can avoid high losses caused by construction changes, rework delays, and later renovations.
  • The planning scheme is limited to past experience
    Project planning relies solely on the operational experience of old factories or the personal past experiences of planners, lacking scientific methods that keep up with the times and cross scenario adaptability.
  • Supplier solutions are scattered, making it difficult to form a systematic plan
    Relying on the design solutions provided by multiple energy equipment suppliers, each solution lacks overall coordination and cannot achieve a systematic planning and layout of the project as a whole.
对比图标
Professional factory planning
  • Scientific methodology, anticipating potential problems
    The professional planning team possesses interdisciplinary knowledge in processes, logistics, safety, etc., and applies mature methodologies such as SLP and lean design to model decisions through data analysis, avoiding empirical blind spots.
  • Accurate list budget to avoid investment waste
    Professional planning can provide accurate engineering quantity lists and project budgets, controlling investment scale from the source and effectively preventing investment waste and project budget loss.
  • Triple optimization and efficiency improvement of process flow, space, and human factors
    Design the shortest route with process as the core, scientifically plan the area to save 10% -30% of the building area, optimize the working environment with human factors engineering, and improve employee efficiency and satisfaction.
  • Comprehensive energy planning to reduce lifecycle costs
    Multi dimensional planning from building technology collaboration, equipment selection and layout, and energy system integration, taking into account both construction and long-term operational energy consumption, can reduce operational energy consumption by 20% -40% and quickly cover planning investment.
How to choose service providers for new factory planning
One stop landing service model for injection molding intelligent factory
    Capability dimension
    Design institutes or layout planning service providers
    Hardware equipment supplier
    Construction party of water, electricity and gas supply system
    Industry one-stop landing service provider
  • Core strengths
  • Professional perspective, legal and compliant

    Rich cross industry experience, compliant with laws and regulations, able to systematically solve the implementation path and grand goals of new factories

  • Strong product strength and reliable performance

    All products are available to meet the basic equipment needs of injection molding factories

  • Cheap

    Localization of resources, convenient construction

  • Industry experience, responsible for results

    Based on data and future development direction, we provide one-stop services from front-end factory planning to back-end equipment layout, as well as design and construction of mechanical and electrical related engineering. We dare to take responsibility for production efficiency and profit results

  • Main limitations
  • Lack of industry experience and difficulty in implementing solutions

    Not familiar enough with the characteristics of the injection molding industry, and the implementation effect needs to be verified; Insufficient professionalism in the application scenarios of water, electricity, and gas materials in the injection molding field

  • Single perspective, difficult collaboration

    Mainly focusing on selling their own equipment, with less consideration for the efficiency and benefits of application scenarios, and not understanding the impact of energy consumption and lean layout on the future of the enterprise

  • Lack of professional planning, difficult to ensure quality

    Lack of professional whole plant planning ability and mechanical and electrical engineering scheme design ability, let alone comprehensive solution to the profitability of enterprises in continuously reducing costs and increasing efficiency.

  • The initial threshold is relatively high

    The price of one-stop service is relatively high, and the boss's decision-making cycle is long

  • Delivery value
  • Delivery of the planning blueprint for the new factory
  • Deliver independent equipment
  • Deliver compliant and usable water, electricity, and gas infrastructure
  • Deliver an injection molding factory that has been leading for 5 years and not lagging behind for 10 years, move in immediately, seamlessly connect, and efficiently collaborate.
  • Boss's Notes
  • Risk of blueprint implementation

    May face the dilemma of "exquisite blueprint, unable to construct", and need to solve all technical and engineering integration problems on their own

  • Doubts about the rationality of the layout

    The rationality of equipment layout, product adaptability, and required quantity need further investigation

  • Hide long-term costs

    May face the dilemma of saving money now and continuing to spend big money in the future

  • System integration premium

    We need to pay a premium for 'system integration and lifelong responsibility', but it can fundamentally avoid duplicate investment and future disputes

Eight major professional modules of injection molding factory
Injection molding factory planning, helping you build an injection molding factory that is leading for 5 years and not lagging behind for 10 years, allowing you to win at the starting line!

In depth research and strategic planning

Content
  • ◆ Research on Planning Objectives of Injection Molding Factory
  • ◆ Capacity Decomposition and Production Process Analysis
  • ◆ Collection of product list and process flow
  • ◆ Existing site/manpower/equipment statistics
  • ◆ Current problems and improvement suggestions in injection molding
  • ◆ Collection and analysis of raw material information
  • ◆ Collection and analysis of factory mold information
  • ◆ Summary of in-depth research
Output
  • ◆ Senior Interview Record Form
  • ◆ Capacity Decomposition and Production Process Analysis Table
  • ◆ Product List and Process Flow Diagram
  • ◆ Venue/manpower/equipment resource analysis table
  • ◆ Problem collection and improvement suggestions
  • ◆ Raw Material Information Details
  • ◆ Factory Mold Information Collection and Analysis Form
  • ◆ In depth research report

Injection special design

Content
  • ◆ Process circulating water planning
  • ◆ Selection of main equipment for water system
  • ◆ Equipment power distribution planning
  • ◆ Design compressed air system equipment selection
  • ◆ Compressed air system planning
  • ◆ Intelligent raw material supply plan planning
  • ◆ Selection of intelligent raw material supply equipment
  • ◆ Workshop power configuration accounting
  • ◆ Planning of Power Bridge Network
  • ◆ Selection of power cable parameters
Output
  • ◆ Planning scheme for water system pipeline network
  • ◆ List of Main Equipment Selection for Water System
  • ◆ Equipment power distribution planning scheme and list
  • ◆ Compressed Air System Planning and Design Drawing
  • ◆ Equipment selection table for compressed air system
  • ◆ Selection Table for Intelligent Raw Material Supply Equipment
  • ◆ Raw material supply plan planning and design diagram
  • ◆ Power system distribution planning scheme and demand list
  • ◆ Planning scheme and list of power system pipeline network
  • ◆ Cable planning scheme and demand list

Injection molding automation planning

Content
  • ◆ Automatic loading and unloading equipment planning
  • ◆ Planning of intelligent logistics handling equipment
  • ◆ Intelligent assistive device planning
  • ◆ Intelligent device planning related to molds
Output
  • ◆ Planning scheme and equipment selection for automatic loading and unloading equipment
  • ◆ Intelligent logistics handling planning scheme and equipment selection
  • ◆ Planning scheme and equipment selection for intelligent assistive devices
  • ◆ Quick mold change planning scheme and equipment selection

5S visualization planning

Content
  • ◆ Automatic loading and unloading equipment planning
  • ◆ Planning of intelligent logistics handling equipment
  • ◆ Intelligent assistive device planning
  • ◆ Intelligent device planning related to molds
Output
  • ◆ Planning scheme and equipment selection for automatic loading and unloading equipment
  • ◆ Intelligent logistics handling planning scheme and equipment selection
  • ◆ Planning scheme and equipment selection for intelligent assistive devices
  • ◆ Quick mold change planning scheme and equipment selection

Factory layout planning

Output
  • ◆ Research on Planning Objectives of Injection Molding Factories
  • ◆ Confirmation of workshop functional area requirement list
  • ◆ Workshop production environment demand sorting
  • Measurement of workshop equipment resource requirements
  • Calculation of required area for workshop functional areas
  • Detailed layout plan planning for the workshop
  • ◆ Workshop channel planning
  • ◆ First edition workshop flow line planning and design
Output
  • ◆ List of functional areas
  • ◆ Production Environment Requirements Table
  • ◆ Resource Calculation Surface Area Calculation Table
  • ◆ Layout planning scheme
  • ◆ Channel planning scheme
  • ◆ Workshop flow planning and design scheme

Selection of auxiliary facilities

Content
  • ◆ Auxiliary machine selection plan
  • ◆ Auxiliary room planning scheme
  • ◆ Crane scheme
  • ◆ Planning steel structure partitions
  • Vertical channel planning
  • ◆ Lighting planning for injection molding workshop
Output
  • ◆ Selection List of Auxiliary Equipment
  • ◆ Selection List of Auxiliary Room Equipment
  • ◆ Crane scheme planning renderings and construction drawings
  • ◆ Steel structure partition planning renderings and construction drawings
  • ◆ Selection and specification requirements for vertical channel carrying equipment
  • ◆ Selection criteria and construction drawings for lighting systems

Top level digital design

Content
  • ◆ Research on the Current Status of Digitization
  • ◆ Maturity assessment of intelligent manufacturing
  • ◆ Goal setting and requirement sorting
  • ◆ Digital blueprint design
  • ◆ Digital construction path planning
  • ◆ Summary of Digital Planning
Output
  • ◆ List of functional areas
  • ◆ Current situation summary report
  • ◆ Maturity Diagnostic Report
  • ◆List of digital requirements and construction goals
  • ◆Application/Integration Blueprint, Core Business/Application Architecture
  • ◆ Implementation path suggestions
  • ◆Summary Report on Digital Planning

Simulation effect

Content
  • ◆ Research on the Current Status of Digitization
  • ◆ Maturity assessment of intelligent manufacturing
  • ◆ Goal setting and requirement sorting
  • ◆ Digital blueprint design
  • ◆ Digital construction path planning
  • ◆ Summary of Digital Planning
Output
  • ◆ List of functional areas
  • ◆ Current situation summary report
  • ◆ Maturity Diagnostic Report
  • ◆ List of digital requirements and construction goals
  • ◆ Application/Integration Blueprint, Core Business/Application Architecture
  • ◆ Implementation path suggestions
  • ◆ Summary Report on Digital Planning
  • In depth research and
    strategic planning

  • Injection molding special
    design

  • Injection molding automation
    planning

  • 5S visualization
    planning

  • Factory layout
    planning

  • Auxiliary facilities
    selection

  • Top level digitalization
    design

  • Simulation
    effect

Consolidate our professional capabilities to help you create energy conservation and consumption reduction
A benchmark intelligent factory for efficient operation!

5 major advantages of Xinbaile

For nearly 30 years, we have been dedicated to providing one-stop solutions for injection molding intelligent factories, and are recognized as a leader in the industry. We have built a 15 acre demonstration base and believe in our solutions 编辑译文 段落对照
Building a new model of modern manufacturing industrial park
Serving over 2000 global clients
Top notch teaching staff, professional team of over 500 people, 80% sourced from Fortune 500 companies such as Toyota, Panasonic, Midea, Foxconn, etc.
Co creation project organization, clear division of responsibilities
Scientific operation mechanism, strict process control
Deep cooperation with over 500 suppliers, covering comprehensive fields such as robotics, automation, warehousing and logistics, software, and industrial support.
The annual procurement amount remains stable at over 100 million yuan, forming the advantage of large-scale centralized procurement.
Strong bargaining power directly translates into more competitive project prices

Industry position

For nearly 30 years, we have been dedicated to providing one-stop solutions for injection molding intelligent factories, and are recognized as a leader in the industry. We have built a 15 acre demonstration base and believe in our solutions

Practical Case

Building a new model of modern manufacturing industrial park
Serving over 2000 global clients

Faculty

Top notch teaching staff, professional team of over 500 people, 80% sourced from Fortune 500 companies such as Toyota, Panasonic, Midea, Foxconn, etc.

Project management

Co creation project organization, clear division of responsibilities
Scientific operation mechanism, strict process control

Full-chain empowerment

Deep cooperation with over 500 suppliers, covering comprehensive fields such as robotics, automation, warehousing and logistics, software, and industrial support.
The annual procurement amount remains stable at over 100 million yuan, forming the advantage of large-scale centralized procurement.
Strong bargaining power directly translates into more competitive project prices

Classic Industry Case Studies
Discover the Real-World Results of a Benchmark Injection Molding Factory—"Five Years Ahead, Never Obsolete."
Case study of smart home appliances
Case study of smart home appliances

Through research, we have planned a new factory, designed a smart park, optimized logistics flow, implemented lean production layout, applied automation, conducted digital top-level design, introduced AGV intelligent logistics, set up a central vertical warehouse system, and ensured the availability of water, electricity, gas, and materials, as well as the implementation of core process auxiliary equipment.

Food packaging case
Food packaging case

R&D, production, and sales of cosmetic packaging containers (mainly eyeliner pen packaging), plastic products, rubber products, and molds, serving domestic and international beauty brands and contract manufacturers.

Precision Electronics Case
Precision Electronics Case

In the field of precision electronic component manufacturing, especially in terms of precision electronic functional components for 5G communication, there are enterprises with considerable scale and technical strength, and they have established stable cooperative relationships with numerous mainstream communication equipment manufacturers, such as Huawei, ZTE, Inspur, and Huo

Precision Optics Case
Precision Optics Case

Through research, planning, and improvement of water supply system, feeding system, automation application, and MES system software and hardware integration. Stable process parameters, improved efficiency, reduced energy consumption, and decreased operation and maintenance costs.

Automotive Parts Case
Automotive Parts Case

Research and development, production, manufacturing, and sales of automotive interior and exterior injection molding, blow molding products, ambient lighting, and civilian rubber products. Our main customers include FAW Hongqi, FAW Toyota, FAW Volkswagen, Beijing Benz, Ideal Automobile, etc. We are a first tier supplier of FAW Hongqi and FAW Toyota.

New Energy Case
New Energy Case

Through research, new factory planning, smart park, logistics flow line design, lean production layout, automation application, digital top-level design, AGV intelligent logistics, central warehouse system, water, electricity, gas, and core process auxiliary equipment landing.

Medical Device Cases
Medical Device Cases

Research and development, production, and sales of disposable sterile syringes, infusion sets, blood collection needles, medical catheters, and other medical consumables. Our products are exported both domestically and internationally, and we have established long-term cooperative relationships with multiple well-known medical institutions and medical device distributors both domestically and internationally

Aviation Parts Case
Aviation Parts Case

Through research, planning, and improvement of water supply system, feeding system, automation application, and MES system software and hardware integration. Stable process parameters, improved efficiency, reduced energy consumption, and decreased operation and maintenance costs

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