Case
Case
Overall solution for injection molding factory
Precision Optics Case
Project Background

·Company>Ningbo XXX Optical Technology Co., Ltd.
·Industry>Optics
·Scale: The annual total sales revenue is 600 million, the total number of employees is about 460, and the factory area is 50000 square meters.
·Includes>Car lenses, headlight lenses, PGUs,Automotive smart keys, IML precision injection molded parts,Precision optical molds, light guide plates, concentrators, microstructured optical components


Project Benefits
  • 5%

    Improvement of product qualification rate

  • 30%

    Efficiency improvement

  • 35%

    Reduce labor costs


Core pain point

·Low production efficiency and poor consistency in product quality
·It is difficult for customers to conduct factory inspections, and the production cost is relatively high
·Water quality and pressure imbalance in the water supply system, with high return water pressure
·The material drying is not precise, and there is no error prevention and error prevention.
·The product structure is complex, the automation difficulty is high, and there are information silos


Highlight

Through research, planning, and improvement of water supply system, feeding system, automation application, and MES system software and hardware integration. Stable process parameters, improved efficiency, reduced energy consumption, and decreased operation and maintenance costs.

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