Case
Case
Overall solution for injection molding factory
Electric Tool Case
Project Background

·Company 》Zhejiang XX Electric Appliance Co., Ltd.
·Industry 》Power Tools
·Scale: annual total sales of 1 billion yuan, with approximately 800 employees and a factory area of 80,000 square meters.
·Covering nearly 400 models across seven series, with core products including hot air guns (top-selling in China for five consecutive years), electric spray guns, electric nail guns, vacuum cleaners, hair dryers, glue guns, air pumps, electric drills, angle grinders, etc., covering home decoration, industrial, construction, and gardening scenarios


Project Benefits
  • 60%

    Automation Enhancement

  • 40%

    The production cycle is shortened

  • 35%

    Manual descent

  • 28%

    Energy consumption saving

  • 99.8%

    Product consistency is high

  • 100%

    System data integration and linkage


Core pain point

· There is a significant waste in production efficiency due to the lack of IE process improvement methods · Order growth has led to insufficient storage space, and process parameters cannot be determined
· There are frequent quality anomalies and numerous customer complaints, with recurring issues · Poor on-site visualization and unclear management processes
·ERP, WMS, and MES systems are not interconnected, resulting in data silos


Highlight

Through research, we have planned a new factory, designed a smart park, optimized logistics flow, implemented lean production layouts, adopted automation applications, conducted digital top-level design, introduced AGV intelligent logistics, set up a central automated storage and retrieval system, and ensured the availability of water, electricity, gas, and materials, as well as the implementation of core process auxiliary equipment.


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